How to fix broken headphones! (10 steps)

Is your favourite pair of headphones on the fritz? Don’t worry, with a few simple steps you can have them restored to their prior glory! Taking time to tackle this easy project will save money and keep your beloved music flowing. So, If you’re looking for DIY instructions on how to fix broken headphones, take a look at this tutorial from the experts at HIFI Audio Lab.

Step 1: Gather the materials needed

To begin, gather all of the equipment needed to repair the plastic on your headphones. The following materials are required:

  • A strong adhesive
  • A type of wood glue
  • A transparent nail polish (Optional)
  • A knife or blade for cutting
  • Cotton

Go to the next step if you have all of the materials listed.

Step 2: Separate the broken pieces

Round up the shattered remnants of your headphones – it’s time to breathe life back into them!

Step 3: Prep your cotton balls with some glue

To ensure a seamless experience, have two or three cotton balls prepped with super glue – this allows for easy and quick replacements so you won’t be stuck in the middle of your project!

Step 4: Apply glue to headphones

With everything in place, you’re ready to begin. Start by brushing the first layer of glue over the plastic parts of your headphones and use an Exacto knife or something similar with a blunter edge to ensure proper application around any damaged areas.

Step 5: Add wood glue for extra protection

Give your plastic materials extra protection with a double layer of glue! Superglue forms the basis, while wood glue adds an additional barrier to guard against any potential drops or falls. You won’t have to worry about those precious plastics breaking again.

Step 6: Leave headphones to dry

Give your headphones an hour of TLC and let them heal at room temperature, or give the process a turbo boost with some gentle heat from your trusty hairdryer.

Step 7: Apply another layer

Now it’s time to give your headphones the extra protection they need! Give them a second layer of adhesive and watch as those pesky broken parts are restored.

Step 8: Apply tape

Repairing broken casing parts can be made easier and more efficient with electrical tape. After you’ve applied the tape, use a knife to cut off any unnecessary pieces so it fits perfectly around the part being repaired. If colour matching is an issue, don’t worry – just go ahead and give your repairs some extra flair by spraying paint over them!

Step 9: Apply a varnish

Give your headphones some extra protection! Applying a clear sealant such as nail polish onto any cracks can go a long way towards ensuring that the next time you drop them or stuff them in their bag, they won’t sustain further damage. It will also help keep dirt from clogging up its sensitive parts and ruining the quality of sound it produces.

Once the first layer is dry, make sure to add another layer on top of it. Before adding the second layer, make sure to wait till it dries. Repeat this step until you have achieved your desired result.

Step 10: Wait till the headphones are dry

After all that hard work to clean your headphones, you’re almost finished! All you have to do now is wait for them to dry completely before using – give it a full day off and then get ready for sweet music again.

Frequently asked questions

Struggling with broken headphones? No problem – we can help! With a few simple steps, you’ll be back to enjoying your tunes in no time. But that’s not all; there are several other helpful tips and tricks for repairing audio equipment that goes beyond just headphone jack plastic repairs. Let us show you some of the best ways to get your favourite gadgets up and running again!

Can broken headphones be repaired?

Yes, absolutely! With the right tools and materials, it is possible to repair broken headphones. The steps outlined above are a great starting point for repairing broken headphones and ensuring that they can last for years to come.

How to fix Bluetooth headphones when only one side works?

If only one side of your Bluetooth headphones is working, it may be caused by a faulty connection or a problem with the device you are trying to connect with. Check if your device is connected correctly and if there are any software updates available for both the headphones and your device. You can also try resetting the Bluetooth settings on both devices to refresh the connection. If all else fails, contact the manufacturer for assistance.

Also, take a look at our guide to what headphones Jacksepticeye uses!

How to fix a broken headphones hinge?

If the hinge of your headphones is broken, you might want to consider replacing it with a new one. However, if you don’t want to go through the hassle or cost of buying a new pair, several DIY solutions can help repair the damaged hinge. These involve using tools such as superglue and electrical tape to bond any loose pieces back together. Be sure to use caution when handling these materials, however, and make sure the area is well-ventilated before proceeding.

How to check if headphones are broken?

To fix your broken headphones, follow these steps:

  1. Identify the issue in your headphone
  2. Plug in a different set of working headphones to make sure that the problem resides in the headphone
  3. Restart the audio player device
  4. See the setting of the headphones
  5. Make sure that the headphone jack is free from any accumulated dust

What to do with broken headphones?

If your headphones are beyond repair, don’t worry – there are still a few things you can do with them. Depending on the condition of your headphones, you could donate them to charity or take them apart to use as spare parts for other projects. You could also salvage the speaker and wiring components from inside and build something new, such as a homemade speaker. Finally, the plastic parts could be used to create something entirely new – there’s no telling what you can make with a bit of imagination!

Can broken headphone wires be fixed?

Yes, broken headphone wires can be fixed depending on the severity of the damage. If it is a minor issue like a frayed wire, you can repair it yourself using electrical tape or even super glue. If it is severe damage like a cut wire, you will have to replace the entire wire assembly which usually involves soldering. In

How to fix a broken headphone speaker?

You can fix a broken headphone by following these steps:

  1. Remove the ear pads of the headphones to prevent them from damaging
  2. Remove the screws that hold the speaker to discover the driver
  3. Use a small tool to pull out the broken speaker
  4. With the help of a soldering iron, disconnect the wires from the damaged speaker
  5. Replace the broken speaker
  6. Reverse the steps to put a new speaker back in.

How to fix broken wireless headphones?

If your wireless headphones are not working, there could be a few different reasons. Try restarting the headphones and the device you are connected to. If that doesn’t work, check if any software updates are available for both devices. You can also reset the Bluetooth settings on both devices to refresh the connection. Finally, make sure that no other devices are interfering with the wireless signal. If none of these solutions works, contact the manufacturer for assistance.


Headphones can break easily, but with the right steps and tools, you can usually fix any issue and get your headphones back up and running. Whether it’s a broken hinge or damaged wire, always make sure to handle them with care so that they last longer.

Keep in mind that some problems may be too complex to repair yourself – in these cases, it’s best to get a professional opinion or look into buying a replacement. With the right knowledge and patience, you can ensure your headphones stay in top condition for many years to come!

Read more headphone guides here!